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Step 6:
1. Guide the hose through the outer side of the frame and extend it to the wheel cover area atthe rear of the upper control am. Ensure that the hose is arranged along the outer side of theframe to effectively avoid and clean the exhaust system.
2. Next, use two zip ties to securely fasten the two hoses to the torsion bar. Subsequently, trimthe hose to an appropriate length, ensuring that its end is located approximately 2 inches belowthe torsion bar. Finally, simply reinstall the intake pipe and muffler according to the instructionsin step 1, and then you can drive the vehicle. Please note that this product is specificallydesigned for use in off-road environments.
Step 5:
1. Connect the longer hose to the steel billet joint on the driver side and connect it with theprovided hose clamp. As shown in the above figure, arrange the hose behind the air pipe.
2.Connect the shorter hose to the passenger side connector and connect it with theaccompanying hose clamp. Connect the two hoses together with zip ties and run them parallelas shown above.
Step 4:
The advisable method for routing the hoses is to position both of them in the wheelcompartment on the passenger side. By doing so, potential odor problems associated withplacing hoses on the driver’s side within the cab can be minimized. Measure accurately and cuta supply hose to a length of 5.5 feet.
Step 3:
Insert the black plug provided in the kit into the airintake and secure it with a zip tie.
Step 2:
The installation kit provides two steel billet accessories. The O-ring end will be installed in the valve cover. itis best to apply a little oil on the O-ring for easy installation.
Step 1:
1. Remove the intake pipe.
2. Loosen all 6mm bolts on the valve cover and loosen the hose clamp located in the center,then remove the PCV crossover pipe. Keep the bolts in place and they will be used later.
-Package lncludes:
1*Reroute Fittings
2*Reroute Port Plugs
1*Resonator Plug
1*PVC Pipe
4*Flange ClampsStep 14:
1. Reconnect the recharge wire to the top of the AC generator.
2. install the plastic interface together with the PCV pipe onto the turbine inlet. Then install theintake resonance box on the top of the plastic turbine interface and secure it with the bottomhose clamp and the long bolt at the front ofthe resonance box.
3. Re-install the air intake and plug in the mass air ow sensor.
4. Start the engine and let it run for a few minutes. Check for leaks and add coolant ifnecessary.
Step 13:
Transfer the pressure sensor from the raw material filling tube to the new filing tube. Theinstallation bracket needs to be rotated 1800 on the sensor in order to be installed onto the newinflation tube.
Step 12:
Use the M10 bolts provided in thekit to secure the two brackets to themotor.
Note: M8 angled nuts and bolts securethe inflation tube to the black bracketsupporting the grease valve.
Step 11:
1. Remove the plastic cover from the wiring harness and plug the wiring harness under thenew inflation tube.
2. Install a new intake pipe. Slide the tube into the rubber tube and tighten the bent end withbolts.
Step 10:
1. install the new exhaust blockO-plate using the factory gasketand provided bolts. Two M8 x 20hexagon head bolts will be screwedin from the back, and two M10 x 20hexagon head bolts will secure thebracket in place.
2. Use the provided hose clamp toinstall the “u” – shaped coolant pipe from one port on the heat exchanger back to the other porton the heat exchanger. Both ports used to have coolant lines leading to the EGR cooler.
Step 9:
1. Remove the EGR valve fixed with two boltsKeep one of the bolts as it will be used forlater installation
2. Remove the coolant pipeline that previouslyextended from the EGR cooler to the returnwall
Step 8:
1. Remove two temperature sensors from the EGR cooler on the passenger side.Note: Someapplications do not have sensors.
2. Remove the EGR cooler fixed by six bolts. Four are located at the rear of the cooler (twobolts facing forward and two downward), and two rear bolts are located at the front of thecooler.
3. After removing the cooler, disconnect the temperature sensor at the electrical connector andremove it from the vehicle.
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