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    • #88
      ER-0088 2011-2019 Ford Powerstroke EGR Delete kit
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      last post by luffy@malongfei.com 2 weeks, 1 day ago
      Administrator
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      5 topics
      March 10, 2025
      #1March 24, 2025 4:04 am

        ER-0088 2011-2019 Ford Powerstroke EGR Delete kit

         

      • #236
        Administrator
        5 topics
        March 10, 2025
        #2April 1, 2025 7:01 am

          Package includes:

          • 1 * “U”Shaped Black Coolant Tube
          • 1 * Exhaust Block Off Plate
          • 2 * Hose Clamps1*0-ring
          • 1 * High Flow Intake Elbow
          • 1 * M8x20 Hex Head Bolts
          • 2 * M8 x 25 Cap Head Bolts
          • 3 * M10 x 20 Hex Head Bolts
          • 2 * M8x20 Cap Head Bolts
          • 1 * M8 Flange Nuts

          !Before installation, confirm that:

          This high-performance component does not comply with the laws and regulations for highwaydriving and cannot be used on any vehicle that has been registered or certified for use onhighways. This means that the component may only be suitable for racing cars or other off-roadvehicles. lf it is installed on vehicles driving on the highway, legal issues will be borne byoneself.

        • #240
          Administrator
          5 topics
          March 10, 2025
          #3April 1, 2025 7:11 am

            Step 1:

            Disconnect two batteries and drain the coolant.

            Remove the MAF (Mass Air Flow) sensor located on the air intake. Release the red tab tolock the plug for disassembly.

          • #245
            Administrator
            5 topics
            March 10, 2025
            #4April 1, 2025 7:23 am

              Step 2:

              Release the two clamps that connect the intake box to the manifold intake pipe joint, then pullout the three cooling pipes from the remaining intake pipe clamps and remove the remainingintake pipes.

               

            • #250
              Administrator
              5 topics
              March 10, 2025
              #5April 1, 2025 7:31 am

                Step 3:

                Disconnect and completely remove the twolarger coolant lines leading to the EGR cooler.

              • #253
                Administrator
                5 topics
                March 10, 2025
                #6April 1, 2025 7:34 am

                  Step 4:

                  1. Disconnect the hose connected to the exhaust gas recirculation system, and thendisconnect the two clamps connected to the T-shaped pipe at the other end.
                  2. The straight hook accessories provided in the installation kit.

                • #258
                  Administrator
                  5 topics
                  March 10, 2025
                  #7April 1, 2025 7:37 am

                    Step 5:

                    1. Remove the wiring harness from the top of the EGR cooler. An orange plug with a yellowlocking tab and a black plug, and connect the wiring harness from take it off the bracketPull off the vacuum line at the top of the EGR system, remove the hard plastic line from the port,and plug it with the provided rubber cover.

                  • #262
                    Administrator
                    5 topics
                    March 10, 2025
                    #8April 1, 2025 7:39 am

                      Step 6:

                      1.Remove the longer EGR pipe that is secured in place with five bolts. There are two bolts oneach tooth, one on the bracket. Ensure that all hardware and gaskets are retained for futureuse.2. Remove the short EGR pipe fixed with four bolts. Ensure that all hardware and gaskets areretained for future use. Pay attention to removing the probe connected to the pipeline.

                    • #267
                      Administrator
                      5 topics
                      March 10, 2025
                      #9April 1, 2025 7:41 am

                        Step 7:

                        1. Disconnect the clamp of the EGR top cooling pipe.
                        2. Remove the PCM wiring harness from the passenger side firewall. Secure it so that it doesnot hinder installation.

                         

                      • #272
                        Administrator
                        5 topics
                        March 10, 2025
                        #10April 1, 2025 7:50 am

                          Step 8:

                          Remove the all bolts that secure the ends of the EGR cooler, pull the cooler forward, carefulyinspect and remove any clips or wiring harnesses that may be connected to the cooler, andthen remove the cooler from the vehicle.

                        • #277
                          Administrator
                          5 topics
                          March 10, 2025
                          #11April 1, 2025 8:08 am

                            Step 9:

                            Install the provided baffle, install the non fully enclosed baffe below the enclosed baffe, anduse the provided bolts to fit the flat other side with another baffle for installation

                          • #281
                            Administrator
                            5 topics
                            March 10, 2025
                            #12April 1, 2025 8:14 am

                              Step 10:

                              Use the two hexagonal bolts provided in the kit to secure the intake block O-ring.

                            • #286
                              Administrator
                              5 topics
                              March 10, 2025
                              #13April 1, 2025 8:17 am

                                Step 11:

                                1. Install the coolant baffle using hex head bolts and stock washers.
                                2. And screw the previously removed temperature sensor probe into the blocking plate.

                              • #291
                                Administrator
                                5 topics
                                March 10, 2025
                                #14April 1, 2025 8:22 am

                                  Step 12:

                                  Disconnect the clamp that secures the coolant pipeline to the firewall and remove the pipelinefrom the coolant port.

                                • #296
                                  Administrator
                                  5 topics
                                  March 10, 2025
                                  #15April 1, 2025 8:26 am

                                    Step 13:

                                    Reconnect the cooling liquid pipeline provided in the kit to the port where the inventory pipelinewas unplugged, ensuring that the clamp is securely fastened. lf it is inconvenient to operate.the passenger side mudguard can be removed for installation.

                                  • #300
                                    Administrator
                                    5 topics
                                    March 10, 2025
                                    #16April 1, 2025 8:28 am

                                      Step 14:

                                      1. Use a clamp to insert the port of the other coolant pipeline into the adapter of the coolantpipe with a plug and clamp it tightly.2. Reconnect the PCM plug and clamp the clip tightly.

                                    • #305
                                      Administrator
                                      5 topics
                                      March 10, 2025
                                      #17April 1, 2025 8:31 am

                                        Step 15:

                                        Remove the rear-left (passenger side closest to the firewall) bolt on the black intake “Y”.Usingfactory bolt, loosely install supplied Pressure Sensor Bracket. Using supplied small bolt,washers, and nut, bolt previously installed bracket to the pressure line hook-bracket. Tighten alhardware.

                                      • #306
                                        Administrator
                                        5 topics
                                        March 10, 2025
                                        #18April 1, 2025 8:32 am

                                          Step 16:

                                          Install the supplied coolant line from the degastank (radiator overflow tank) to the disconnectedport near the bottom passenger side of theradiator.

                                        • #307
                                          Administrator
                                          5 topics
                                          March 10, 2025
                                          #19April 1, 2025 8:33 am

                                            Step 17:

                                            1.Re-install all of the intake components.2.Refill the coolant following factory specifications. Run the engine and check for leaks. Afterthe engine has reached operating temperature check coolant level and top of as needed.

                                          • #313
                                            Administrator
                                            5 topics
                                            March 10, 2025
                                            #20April 1, 2025 8:39 am


                                              ER-0088 2011-2019 Ford Powerstroke EGR Delete kit pdf

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